If you're looking to create custom apparel for your business, event, or organization, you may be wondering what printing method is best for your design. Two of the most popular methods are screen printing and DTG printing. In this post, we'll compare the two methods to help you make an informed decision.

Screen Printing:

Screen printing is a traditional printing method that has been around for centuries. It involves creating a stencil, or "screen," of the design, which is then placed onto the shirt and ink is pressed through the screen onto the fabric. Screen printing is ideal for designs with a limited number of colors, as each color requires a separate screen. This makes screen printing best suited for larger orders with a smaller number of colors.

Pros of Screen Printing:

Durable and long-lasting: Screen printing produces a durable, long-lasting design that can withstand many washes and wears.
Vibrant colors: Screen printing produces vibrant colors that are bright and bold.
Cost-effective for large orders: Screen printing is cost-effective for larger orders, as the setup costs can be spread across the order.

Cons of Screen Printing:

Not cost effective on smaller orders with multiple colors
Limited color options: Screen printing is limited in the number of colors that can be used in a design, which can limit the creativity of the design.

DTG Printing:

DTG printing is a more modern printing method that involves using a specialized printer to print the design directly onto the shirt. DTG printing is ideal for designs with a high level of detail or a large number of colors, as it can produce intricate designs with many colors.

Pros of DTG Printing:

High level of detail: DTG printing can produce designs with a high level of detail, including small text and intricate images.
Unlimited color options: DTG printing can print designs with an unlimited number of colors, which allows for more creative and complex designs.
Good for smaller orders: DTG printing is a great option for smaller orders, as there is no setup fee and orders can be fulfilled quickly.

Cons of DTG Printing:

Not as durable: DTG printing may not be as durable as screen printing and may fade or crack after multiple washes. However, modern inks are becoming more durable and lasting up to 50+ washes before fading or cracking.
Can be expensive for large orders: DTG printing can be more expensive for larger orders, as each shirt is printed individually.

Which is Best for Your Design?

When deciding between screen printing and DTG printing, consider the following factors:

Number of colors in the design
Level of detail in the design
Size of the order
Budget

For designs with a limited number of colors, screen printing is a cost-effective and durable option. For designs with a high level of detail or a large number of colors, DTG printing is a great option for smaller orders.

In conclusion, both screen printing and DTG printing have their pros and cons. Ultimately, the best printing method for your design will depend on your specific needs and budget. Contact a custom apparel company to learn more about your options and get a quote for your project.